I was planning on removing the workpiece, mounting it on the mill and drilling and boring for the trunnion... then inserting a stub trunnion which I would lock into the hole with a couple of dog-end set screws... remount and center in the lathe... center drill the stub trunnion and then cut the hemi end between the 4-jaw and the live center... that way I will not have to deal with any interrupted cuts... after balling the mortar's end, remove the setscrews and stub trunnion and replace with the full length trunnion... as it is locked in all axes except one, I was planning on just using a little JB weld to keep it from sliding out... or maybe the set screws into the same detents in the trunnion channel..??
All right... I'll guess I'll have to finish it up and with the photo's. Right now the machine shop has been converted into a bunk room for the five grandsons coming from NZ. As they are going to get a rental for the year they're here, I'll probably have to wait 'til they move out in a few weeks. I know one or two of them will want to come help 'Papa finish it.