Got the barrel drilled and tapped for the vent today.
Southpaw took the progress pictures.
My drill press is no where big enough to hold this, so we set it up on Southpaws drill press. We used a clamping set and made cradel to keep the tube from rolling and moving. If you have drill press, one of the clamping kits comes in real handy.
We used a cheepy "V" center finder to set up on TDC-more or less. Not critical. close is good enough, very close is better. Used dead blow hammers to make fine adjustments and get the trunnion level.
Then I started the hole with center drill.
I follow that with a 1/4" drill bit for pilot hole-drilling as deep as the drill bit would go. Drilled through with 27/64 tap drill.
Since the socket head screw is not threaded full length, I drilled the taphole out 1/2" to a depth equal to the un-threaded portion of the screw.
This relief hole helped to align my tap and make it square and reduced the amount of metal that actually needed tapped. The tap of course was too short to to pass all the way through, so I tapped as deep as I could go, then pulled the breech plug out and tapped the rest of the way through.
The Vent fit just fine.
Now to testing it.
Our normal procedure would have been of course to fire a charge, but I am a bit pressed for time. I am headed to Easton PA, Wednesday to attend the annual British Militaria Victorian Rifleman Provincial Shoot and need to get ready to go to that.