I'm not replicating any actual cannon, just want to build a cannon that will fire a golf ball. The main reason for the stepped idea is that it's hard to find (and expensive) really heavy wall pipe that has the correct ID. We (my brother, myself, and my nephew) normally just shoot,and restore, antique and military rifles. We were bored, and got the idea of building a cannon....
By the way, the guys on a show called "American Guns", built, and sold, a bowling ball cannon that was basically nothing more than an oxygen tank with the bottom cut off. How safe could that be? The show is what gave us the cannon idea, but the more I research, the more I think the "American Guns" cannon is an accident waiting to happen.