Jim,
Thanks for pulling up the old 6.5 x 223 thread. The issue of case capacity and case design are interesting areas for discussion. To sight some specific instances that most can relate to let's compare the 6.5 x 08 (Rem 260) to the 6.5 x 55 Swede. I've shot both extensively and done quite a bit of load development with both also. They are excellent choices for HP silhouette, but are a bit over-bore when it comes to reducing recoil and barrel erosion for HP silhouette.
Dave Imas' SAKO TRG 6.5 x 55 Swede is the rifle I purchased back in '97. It is probably the best Off-the-shelf HP Hunter rifle out there. Accuracy is excellent, great trigger when worked over properly, great cartridge feeding, 5-shot mag and great off-hand stock. The short animal load is 38.0 grains of N135 under the 107 Sierra or 108 Lapua with a generated MV of about 2,700-fps. The barrel is 23", more than enough for the light charge of relatively fast burning powder to fully accelerate the bullet. I replaced it with a Remington 260 sporting a 24" barrel, a mistake to be sure. The short animal load for the 260 was 33.5 grains of N135 with the same bullets and MV. The Swede required 4.5 more grains of powder for the same MV. The case capacity difference is minimal. A fired 6.5 x 08 case holds 55.1 grains of water and the Swede holds 58.3 grains of water. So, the 6.5 x 55 holds about 3.2 grains more water, not very much of a difference. I believe that the difference in required powder for the same MV short animal loads is also a function of case design. The Swede has more body taper with a smaller diameter shoulder. I believe that it is this greater body taper that makes the case less efficient. For comparison purposes, the 6.5TKS uses only 28.0 grains of N135 for the same MV.
After years of experimenting with optimal case capacity cartridges for Large Bore Pistol and HP Rifle Silhouette, I can say that many shooters do not pick the optimal powder for their bullet, nor the optimum bullet. Some use to fast, some use too slow of a powder. For all animals bullet BC is critical and for rams also include bullet toughness. With the smaller capacity cartridges freebore and leade angle become very important.
The current ram load for the 6.5 TCU of 29.0 grains of N150 under the 140 A-max does not produce excess pressure even though the MV is 2,520 fps. That is because the powder just about optimally matches bullet weight. I tried N140, but that powder was to fast for max MV generation. N140 is great for the short animal load with the same bullet that generates a 2,250-fps MV. The 223 case will not hold very high pressures before the primer pockets expand to the point with the case must be disposed of. The Lapua 6BR case will last many firings with my current ram loads. As a matter of fact I'm using brass that has been fired well in excess of 20 times with not one case disposed of due to enlarged primer pockets.
Regards,
Dan Theodore