heres how it works ,a loose fiting, Beercan dont make use good of the powder,so 2.625 is about the limit i would use , the pressure build dont happen if to loose ,the cans measure an average of 2.600,- 2.604, and some cans 2.595, most all come in at 2.600,, the barrels i use are dom seamless , I,D, is 2.620 + - .002 with app.250 wall thickness, and all have a powderchamber, the can has to have weight or it will just spit out of the tube ( the more weight the longer the can is in the barrel and the pressure build get greater, i use course builders sand and water the load is app 2 pounds, 150-160 grains RS pyrodex, the barrel length is 4 ft on one , and will shoot twice as far as the 26 inch barrel on the same charge, i use a windage gauge made from the barrel material, that has been sprayed with 10 or more coatings of plastic spray paint to reduce the ID, so what ever passes thru it will be a good fit in the mortar, just a tad to tight it will not be good for the tube ,the can hangs up in the middle of the bore and toooooooo much pressure is built to fast and can burst the barrel same as any other cannon, the tighter the can fits the barrel the more you have to swab tween shots,( iuse a 99cent bowl brush from walmart just the right size with a long piece of pvc for a handle) but less powder is spent and there are limits to just how far u can shoot anything , overloading a small thin wall mortar OR any Other CANNON will only lead to not having one, or as they say screw with the bull , get the horns, 16oz cans work well even with less powder, for the guy that wants a trail of smoke and fire from the tail of a beer can , you could try a bit of elmers carpenters glue in the hollow spot on the bottom of the can and coat it with some road flare, just dont get it wet, to make sure it ignites really well coat the flare with a lil dab of Bp, it may SET the woods on fire,, hope this answers a few q's