Guys,
After realizing that Ive got to do a bunch of annealing to form some brass for Ball-Wall #2, Ive been doing some research into the subject. I never knew there was so much good info available, until I started looking for it. Three very good sources for info Ive found are:
Howells book; Designing and Forming Custom Cartridges for Rifles and Pistols, which dedicates an entire chapter to annealing brass. Theres a web version at:
http://www.gun-tests.com/performance/jun96cases.htmlAlso, an article in MAR 1998 Precision Shooting called Practical Aspects of Case Neck Annealing Jim Harris.
And, Dean Grennells ABCs of Reloading
Heres some of what Ive learned. According to Howell (one of the best works IMHO), and another one of my sources, annealing takes place at 650-675. Howell likes, and recommends the cordless drill method of annealing with either the Lee shell holder or a bronze brush, but with the addition of temp sticks, rather than relying on color. Hes against the dull red color method, as its beyond that temperature range and softens the brass too much. He prefers to use temp sticks to verify temperatures.
Heres a pretty good description with excellent photos:
http://www.real-guns.com/Commentary/comar46.htmI also researched the BC-1000 Automatic Case Annealer, and on the recommendation of one of the prominent shooters in this sport, I went ahead and bought one. Besides, I always have a justification for one more toy, and being lazy, its a plus when its a labor saving device :lol: Since one poster mentioned that these machines dont do a consistent job of annealing, Ill explain how it operates and maybe change that view.
The BC1000 consists of an aluminum wheel (shell holder) that rotates very slowly in a clockwise direction using an electric motor. In the center of the aluminum wheel is a reservoir for hot water, which both, preheats the cases, controls the cases maximum temperature, and guards against over annealing the brass. The aluminum wheel rotates on a platform consisting of a sloping track with a friction strip on it. As the cases/wheel rotate clockwise, the cartridge rims are in contact with the sloped friction strip which imparts a counterclockwise rotation to each case. The cases rotate past two propane torches which heat the case necks as they rotate past the flames, and rotate in their shell holders. The temperature is adjusted by adjusting the flame intensity, and the area annealed is adjusted by moving the torches up or down in their holders.
Since this is mechanical in operation each case spends the same amount of time in flame contact. With the cases rotating, the case neck gets two revolutions while being annealed. Every case gets the same number of rotations, and the time spent in the torch flames is very consistent. The instructions, which are very detailed and easy to follow (even for me), call for adjusting the intensity and proximity of the flames to gain a blue to orange color on the case neck area. This is pretty easy to do, but I prefer the temperature crayon method as its more exact. IAW the BC1000 instructions, the neck area should be heated to a temp of 750-800 degrees. Since annealing is a function of time and temperature, the higher temp is used due to the shorter duration of exposure. I like the Temperature Crayons, because I dont have to rely on my ability to tell what blue to orange color. According to my references, you can under anneal repeatedly without harming a case until you reach the desired temp. So its simply; start low, and work your way up by adjusting your flames higher. I verified an even temp by using a temp crayon around the neck on my test case.
Once the machine is set up (about 1 hour in my case) its time to rock and roll!
As the instructions state:
When you get the faint blue color and the shine remains on the case, you have everything adjusted to perfection. Start stuffing those little brass cases in the little round holes until youre done. Make a note of your set-up, and youll be able to repeat it in about 3 minutes the next time youre ready to anneal.
Once going, this thing is amazing! I did 250 cases in about 15 minutes and thats just my first run. The hardest part was feeding my brass and emptying my collection box. All my brass came out with a consistent light bluish color on the neck area reminiscent of the coloring on military brass, but lighter.
Now that Ive got it set up, Ive recorded all the adjustments so I can go back later. Instructions call for about 3 minutes of set-up time, once you know youre settings, Im giving my self 10! :lol: Since everything Im shooting BPCRwise is based on the 45-70 case, I can get by with one wheel and only using the height adjustment for my torches. As luck would have it, the 45-70 wheel is the same one for belted magnums, so Im covered there.
Overall, its an impressive little machine. Its not cheap by any means, but it is very, very fast, and from what I can tell after my first use does a good job at consistency. Never did one of my cases glow orange and they all look to be the same after cooling. My plan is to start every shooting season with freshly annealed brass. With the rate this thing cranks them out, it should take me about 90 minutes.
Chuck