The 30-30 AI case is shorter...by .039"....gee...isn't it a coinsidence...that everyone knows you have to have this much for a crush fit of the factory loads...and this is why the barrels are set back a thread...How are you planning on doing that with the Handi??
OK, you lost me here. What do you mean by crush fit? If you are talking headspace on the shoulder? The .30-30 headspaces on the rim, that is why there is a rim. Everybody knows that, or I thought they did until now. All Ackley Improved modifications, at least the ones in his book, are achieved by moving the shoulder forward, changing the angle and removing some taper in the body of the casing. According to Ackley's own words in his book none of these modifications to rimmed cartridges require setting back the barrel. That is the beauty of his improvements.
All the difference in case length between the two is all in the neck area and is just part of the freebore of the chamber. We all know that the Handi's are cut long there anyway. The only time you need to worry about the case mouth location on most ammo is on straight wall cases that are rimless and headspace on the case mouth rim or if you have a rifle with a real short freebore, which some rifles do have, but not the Handi's.
Just so you understand, the reason the AI case is shorter is because whenever a case is increased in diameter or has its shoulder angle increased the brass overall length will shrink. Where do you think the extra material to increase the case diameter comes from? Once the modifications to the brass are done you canÂ’t stretch it back out to the starting length now can you. All you have is extra freebore as I have already stated.
Firing the round will, in time however, stretch the case back out but you do not need to trim it until you reach the limit of the original .30-30 case and with a Handi even then it may not matter that much.
Another thing I will add here is that the Ackley Improvements for the rimmed cases do not add any back thrust to the case head so this is even a modification that can be done to the older rifles with the cast iron frames that were made in .30-30.