Now I don't dry fire my Encores very often but I did the other night a few times. After about 3 time I tried to open the action and it hung up. Upon closer inspection, I could break the action just a bit and in good light peek in enough to see the firing pin extended.
Got a slim knife blade and feathered it back into the hole from which it came. Thought it was "all good" but it made me wonder why it had happened. Proceeded to take the firing pin assembly apart for the first time and realized my firing pin was in two pieces. Having never seen one apart, I reassembled and everything seemed to work, including shooting my new .223 12" barrel and even my black powder rifle barrel.
Got home, began to clean everything and decided to disassemble the firing pin in my other frame. That's when I realized my first frame actually has a broken firing pin and it should only be one piece, not two.
Will order a replacement or go and see if Ed has one since he is local. Wonder if it broke from the dry firing or from it hanging in the forward position and me then trying to open the action.
I did notice the allen screw that holds the assembly in place was a bit loose and wondered if that added to the malfunction.
Nonetheless, should be a simple fix and not expensive either.
Lessons learned:
Don't dry fire without a snap cap in place.
Disassemble and clean this area of the Encore more often. It really is easy to take it apart for inspection and cleaning and it was pretty dirty in there in both frames. Check the allen bolt that holds the firing pin occasionally--mine had become slightly loose.
Keep an extra firing pin and spring around "just in case". Would have hated to be out hunting or on a long trip and find out this simple field fix would not be possible without a backup firing pin.
Finally, it verifies that Encore and TC have a well built product that is simple in design and very servicable at home.
Thanks for listening.
Mike
P.S. Called TC Arms this morning and they couldn't have been nicer! Customer Service agreed to send me a replacement firing pin. They were great and most helpful.