A very frugal friend of mine believe the maximum amount of powder that is burned before the bullet leaves the barrel is 80 grains. He loaded his muzzleloader in 10 grain increments from 70-130 grains of powder to determine what the maximum amount of powder would be burned before the bullet leaves the barrel. He found after 80 grains there was no increase in velocity with the chronograph. Yes the gun would kick more but that could be from adding the weight of the unburned powder to the bullet weight being pushed out of the barrel.
Has anyone ever done any similar to this? I don't know anything about the gun, powder, bullet used by him.