Don in PA,
I experienced case separations some years back using heavy loads in my RB. Back then (30yrs+) I wasn't cleaning cases, inside or out. The rifle was shooting well........well as far as accuracy goes, but I had more than a few brass liners in the barrel. Many of the cases that did not separate did show some bending. After looking closely at the base portion of the separated cases, right where the separation occured, on top, in line with the sights, it was apparent that the action was springing. I rebuilt the action and got the headspace back to .002". (it was at .0010") Same accurate load and no more separations. I'm still pretty lax at case hygiene, but I ain't lost a one since in the roller. RB owners, check your headspace.
TL