I got caught up in this very interesting thread and overlooked another issue.
Title 27: Alcohol, Tobacco and Firearms
PART 479MACHINE GUNS, DESTRUCTIVE DEVICES, AND CERTAIN OTHER FIREARMS
Subpart BDefinitions
Antique firearm. Any firearm not designed or redesigned for using rim fire or conventional center fire ignition with fixed ammunition and manufactured in or before 1898 (including any matchlock, flintlock, percussion cap, or similar type of ignition system or replica thereof, whether actually manufactured before or after the year 1898) and also any firearm using fixed ammunition manufactured in or before 1898, for which ammunition is no longer manufactured in the United States and is not readily available in the ordinary channels of commercial trade.
ATF regs do allow Antique Cannons shooting fixed ammo. The key is
for which ammunition is no longer manufactured in the United States and is not readily available in the ordinary channels of commercial trade.We need to be be very carefull in this discussion to be sure the gun and ammo we are talking about meet this criteria.
Now to get on with the discussion...
Heat softens brass, working hardens it. Normal brass cartridges have a work hardened head to give it strength. The case body is slightly less hard to allow spring expansion and yet still have strength enough to hold and seal the pressurized gas from escaping. The neck is soft to allow projectile release.
How do you deal with the annealing effect of soldering brass to copper or vice versa in the head area?