I know exactly what you're talking about.
The bullet you're using has a very long ogive and most crimp dies don't crimp the brass enough to form a smooth transition from lead to brass. I spent a whole SASS match extracting cartridges with the case mouth folded back, or holding the 1873 rifle upside-down so the case mouths wouldn't catch. Halfway through, Double D Red gave me a box of his BP loads loaded with Meister bullets and I was able to shoot like a normal person. I've tried RCBS, Lyman (even the 310 tool dies), and the Lee factory crimp die, and nothing seems to crimp enough. Maybe try a cut-off .41 Mag die?
I still use the 427098, but only for BP loads and only when I have enough time to use an antique Winchester hand-loading tool to crimp each cartridge. The only other alternatives are:
Seat the bullet out another .10", but then it may not feed.
Trim your cases about .10" and load to recommended OAL.
It might be time to consider the Lee (I dislike aluminum moulds, but I make this exception because I like the cavity) two-groove 200-grain .44-40 mould. It has a crimp groove in the proper location and holds enough grease to keep the fouling in check for at least 20 shots.
Good luck with it. There's nothing wrong with your rifle.
Bitterroot