I did some test burns of the various constructions this morning. The tooth pick-sticky glue and the broom straw and sticky glue worked just fine. They were a bit slow to light but burnt just fine. Not as fast a burn as the paper straw quill but they worked.
I did find the removeable glue sticks locally so decide to try them.
I started out with a piece of masking tape to hold the tooth picks while I rolled on the glue from the glue stick. THen I took the strip of tooth picks and put them in the powder it didn't appear that the glue stick grabbed that much powder. They did burn just fine in the burn test. Like the others they were a little difficult to ignite. I removed the tooth pick quill from the masking tape by cutting away the masking tape at the tip of the toothpick.
I decide to try something else.
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I took a short strip double side sticky tape and set on a plastic coffee can lid. I then tried to coat the tooth picks with the glue stick. The toothpick did not stick that well to the tape and came loose when applied the glue. To stop this I simply put another piece double sided sticky tape on the ends of the toothpick.
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This worked much better. After rolling on the glue on both sides of the toothpick I dropped the whole works in powder and coated the tape and the tooth picks.
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The removeable glue doesn't pick up as much powder as the tape.
I simply cut the tape between toothpicks to make the individual quills. Here is a video of lighting them off.
[stream=475,325]http://www.fototime.com/1CF8A4DF8863AD4/conv.wmv[/stream]
No difficulty with ignition there and the burn is fine. I think the wide flat of the sticky tape give a better surface for the slow match to heat and ignite the powder. They don't burn as fast as the paper quill, but are probably adequate. I suppose I will have to go up to Southpaw's again and do some fields test. The sacrifices I do for you guys.